Expansion and transformation technology of granulation template

Technical data

In the past, according to the actual needs of production, in order to increase the granulation production capacity, the usual methods were to increase the number of cutters and increase the number of revolutions of the pelletizer to achieve. When these measures still can not meet the production needs, it is necessary to consider rebuilding the template, that is, “template expansion”.

The so-called capacity expansion is based on the fact that the template does not change the original installation geometry, by increasing the number of holes and aperture of the template to increase production, increase the opening rate of the template, and reduce the resistance of the template. Generally, if the number of holes is increased by 10%, the pressure can be reduced by 5%; if the hole diameter is enlarged by 10%, the pressure of the template can be reduced by more than 10%; by increasing the number of holes and the number of cutters, the specific energy consumption can be reduced by 0.008kw.h / kg The specific energy consumption of general polyolefins is 0.14-0.26kw.h / kg.

 Name   Transformation of the former  After transformation
 Product brand  PP(T30S)  PP(T30S)
 Granulator model  ZSK-170  ZSK-170
 Host motor rated power  1500 KW  1500 KW
 Template specifications  Φ555X80.5  Φ555X92
 Inside and outside diameter of the pelletizing belt  Φ336XΦ244X3  Φ342XΦ238X3
 Number of discharge holes  450  590
 Outlet diameter  Φ2.6mm  Φ2.6mm
 Heat tracing medium  Thermal oil  Thermal oil
 Tracing in and out method  Three in and three out  Three in and three out
 Granulating knife specifications  102*25*12(Common shape)  110*25*12(Edge boss shape)
 Number of pelletizing knives  10  10
 Granulating belt material  Silicon carbide  Metal composite ceramics(Nickel chromium titanium carbide)
 Yield  56,000 tons / year, 7 tons / 1 hour  68,000 tons / year, 8.5 tons / 1 hour
 Specific energy consumption  0.16kWH / kg  0.142-0.147kWH/kg